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Flexible steel mesh welding production line

Product Introduction

Product FeaturesTechnical ParametersDesign Concept

Main Technical Parameters:

Maximum width of welded mesh

4000mm

Maximum length of welded mesh

9000mm

Minimum length of welded mesh

1200mm

Interval of longitudinal bars

50mm increasing exponentially

Interval of furring strips

≥40mm

Diameter of steel bar

6-12mm

Minimum length of steel bar

500mm

Maximum welding capacity

12mm+12mm

Welding material

Ribbed bar, rustless round steel surface, non-lime drawing agent

Feeding mode

coils material auto feeding

Power

Transformer

4 x 150KVA


Other

110KVA

Power voltage

380V+10%

Air source pressure

0.6---0.8MPa  0.6m3/min

Cooling water pressure

0.3MPa  40L/min


Design Concept:

GWC-D Fully-automatic flexible steel bar mesh welding is a fully-automatic metal mesh production line which is independently developed by our company on the basis of foreign advanced industrial control technologies.
Features:
1. With high degree of automation, the built-in production flow control system can program automatically according to CDA figure to weld various shapes (tapping or gap) of steel bar meshes.
2. This welder can be used to weld many materials with wide adaptability, such as hot-rolled ribbed bar, cold- rolled ribbed bar, optical-rolled plain bar, cold-rolled plain bar and so on.
3. This welder can accept data input from external CAD/CAM, and integral function of error diagnosis and positioning.
4. The machine set is designed with a discerptible structure in order for specification adjustment and maintenance.
5. The welding of meshes is completed by welding manipulator and controlled by computer, which can not only ensure the accuracy of the production flow but also save energy.
6. Modular concept is adopted and mesh welding system can be designed and upgraded gradually according to personal needs to meet the requirements for increasing renewal.
7. Welding pressure must be uniform to ensure the quality of all welding spots.
8. Longitudinal bars and furring strips are straightened by round preforms through straightening mechanism without straightening device otherwise equipped.
9. Unique welding mechanism can break away from the electrode during dragging wire meshes to ensure the service lifetime of electrode and reduce the operation expense.
10. The straightening mechanism can manufacture two steel bars simultaneously and no shutdown is required during replacement of steel bars, and the same mesh can be equipped with different diameters of steel bars for welding.
11. Imported digital servo motor system ensures the accuracy of mesh size.